Custom injection molding · Open press time · Palm City, Florida
InterVac Design Molding

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New product launch: from idea to production parts

We help people expand their ideas into opportunities. If you have a product that needs molded parts, we can help you get it from a sketch or prototype to a validated production process.

How a launch works with us

  1. Talk it through

    Send what you have: a drawing, a 3D file, a prototype or a description. We will talk through volumes, materials, cost targets and timeline before anything is quoted.

  2. Design for molding

    We review the part for wall thickness, draft, gate location, ribs and bosses, and the features that drive tooling cost. Small changes here are cheap. The same changes after the mold is cut are not.

  3. Tooling

    We coordinate the mold build to fit our presses and the volume you actually need, whether that is a single-cavity tool to get to market or a production tool built for the long run.

  4. Process development and sampling

    We develop the process scientifically, run first-article samples and measure them against your print.

  5. Production

    Once you approve the samples, the documented process goes into production and eDART® monitoring watches every shot.

We have launched our own products. Our team has taken the InterVac family of vacuum products through molding, UL listing and to market, so we understand the business side of a launch as well as the molding side.

Good fits

  • Inventors and start-ups with a first product
  • Established companies adding a new product line
  • Products moving from 3D-printed or machined prototypes to molded parts
  • Programs that are too small for a large molder to take seriously

Next step

Send us a print

A drawing or STEP file is ideal. A photo and a description is enough to start. You talk to the person who will run the process.